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Machine embroidery is a special type of embroidery, performed by special automatic machines, functioning according to the man set program.
This man is designer, constructor. It creates the embroidery program (design) – the algorithm of operation of the machine can be, therefore, repeated an unlimited number of times. The machine following the given program, automatically executes the embroidery on material. Thus, the main features of machine embroidery are the lack of manpower in the phase of flat embroidery, and the possibility of duplicate samples of embroidery. The embroidery machine is a kind of recent activity, in contrast to manual embroidery, have existed for thousands of years. The machine embroidery began its existence nearly 50 years and in 1980-s demand for the profession of designer embroidery machine began to grow. Today the demand is really so. During the lifetime of embroidery machine, its creation technology has changed beyond recognition. The machines that once used as a source of information the punched card, limited in speed and quality of embroidery, were replaced by microprocessor, high productivity, multi-head machines with advanced technology equipment, optimizing the embroidery process.
The process of machine embroidery technologically consists of two closely associated stages: t_1
1. The embroidery design stage, construction stage or machine embroidery is the process of the creation of the machine embroidery. At this stage the components of the machine construction embroidery.
2. The technical stage represents the direct embroidery manufacture by means of the machine. At this stage the technical components of the machine embroidery.
Both this stage are at the same time, totally independent from the manufacturing point of view, helping to differentiate and score two basic types of industrial activity accordingly. These are companies who specialize directly in the creation of the program, or creating embroidery materially. Each of these branches of manufacture is built around a branching system infrastructure. For example, today there are a large number of producers of the special maintenance program for embroidery machine, embroidery machines and special teams co-producing, producers of materials cost, which is used for manufacturing embroidery. Many companies, depending on the needs of the machine embroidery industry are adjusting the directions of their activity. For example, producers of textile dyestuff special adjustments of qualities and spectrum, the clothing producers change the construction, adjusting it to the manufacturing technology of machine embroidery.
Machine embroidery field use
Historically the embroidery had, first, a decorative character. Nowadays this essential property favorable affected their use in the advertising industry. We often see the embroidery bearing advertising matter, information on clothing and other objects made garments.
Machine embroidery as advertising, information bearer
Embroidery can be an effective means of advertising information at the same time without losing its artistic expression. Often used in the marks drawn on the cloth, leather, felt, as well as complete products, clothes etc. embroidery is possible to reproduce the mark of all color combinations. The mark, drawn by this method often becomes an attribute of the fashion item and becomes an organic part of its composition. You can embroider on different types of clothing, including uniforms, work clothes. Embroidery characteristic as the rate of any current activity is widely used in many countries. Very often the employees of the company the differential sign of their company. It may be a logo on the helmet, in front of the garment or the back of the jacket.
The embroidered cloth, indices of many steps ahead of their “rivals”, as serigraphy or decal decoration (transfer seal). The embroidery is more lasting color stability of the discussions is higher, the volumetric texture embroidery gives a more expensive and spectacular logo. That is why most companies that deal with the development of advertising campaigns, advise their clients very embroidery. Embroidery can be done in different parts of the clothing and different items. In head gears (caps, knitted caps), sport shirts, jerseys, tolstovkas, including footwear.
Establishing technical embroidery
Machine
During the manufacturing cycle machine embroidery is applied different means and tools. However, from the availability of two basic stages of manufacture, which may be the market two main tools for machine embroidery. They are: t_1
1. The team with the maintenance program and peripherals in the construction phase of manufacture.
2. Automatic embroidery machine with concomitant additional equipment in the technological scenario manufacture.
We will list the key industry data for automatic embroidery machines and some supplementary special concomitant equipment.
Industrial automatic embroidery machine according to the activity in and the operating principle can be divided into two groups: t_1
1. Universal automatic embroidery machines.
2. automatic special embroidery machines.
To special automatic embroidery machines can be attributed to the use of embroidery machines standard methods are not at all, machines are able to do the embroidery in remote-path-complete products and materials that are difficult for embroidery. For one of the most widely used special automatic embroidery machines can be attributed called Schiffli machines that allow making embroidery with the use of decorative wire to cut through the material and at the same time to process the cut by embroidery . These machines are mainly used for finishing fabrics intelligent lightweight and thin, translucent, fashion and other items made of it. For instance, Schiffli machines are often used in wedding dresses decoration.
Recently a new type of special automatic embroidery interest-the so-called wireless embroidery machines and embroidery machines wireless. The operating principle of these machines has a remote control of conformity with the principle of needle punched fabric production. Is the fact that the machine with a set of needles (24 needles) runs through the structure of the main (working) the locking material fiber special auxiliary material. The auxiliary material is placed in the main material. After removal of auxiliary material in the core material remains an effective model, specific (photo).
Today, the leading manufacturer of embroidery machines is the Japan Wireless Company Tanaka. The parade 2001 in Berlin and Paris were presented impressive collections made with the help of the non-thread-embroidery on “Vari-O-Matic” machine of this company. To universal automatic embroidery machines are related to machine coordinates locking in displaced frame holder is designed to manufacture embroidered with classic and most widely used materials and articles. The use of these machines involves some constraints on the properties of the materials used and the constructions of complete products.
However, these limitations are growing limited due to the constant modernization and improvement of universal automatic embroidery machines and due to the use of multiple ancillary facilities and devices. All known universal automatic embroidery machines are kind of locking in machine and structure of many parts of the mechanism has many similarities with the machines lock stitch embroidery.
The main parts of a single machine head universal automatic embroidery are column, case, frame holder and head. The case is set in the column and is the arm of pole and cantilevered. Within the top of the column is installed the mechanism of the stitch. Inside the box is installed the main shaft mechanism. In the head has a set of collection mechanisms to thread the needle and thread guide mechanisms. The head is capable of changing the jurisprudence in the horizontal position, involving the main shaft to elicit the mechanism of the needle needed. This allows the machine to change the color of the thread during the execution of an embroidery.
The mechanism of support structure is able to change the name of frame in a horizontal level in four directions of the needle of assets. The change is made in step type coordinate according to given embroidery program. Thus, the machine can make lake-stitches on material of different length and in any order, direction, execution, if necessary, the change in work thread the needle with the final color. The industrial automatic embroidery machines can be single parents and some heads and the corresponding number of necessary working mechanisms. The latest is called many-headed or multihead automatic embroidery machines.
Under normal embroidery all the heads and mechanisms of the holders of framework works synchronously.
Base rates of industrial embroidery machines
1. Embroidery speed. It is expressed through the number of stitches per minute. The embroidery speed can be adjusted manually and automatically while embroidering. The best embroidery speed of modern machines ranging from 700 to 900 stitches per minute. Maximum speed reaches 1200-1400 stitches per minute.
2. Number of heads. In modern multihead machines the numbers come to mind heads.
2-4
3. The size of the workspace or the maximum frame size used. This index relates to possible size of the embroidery done. It is expressed through the correlation of the length and width of the working area in millimeters and is regulated for flat and cylindrical frame (used for caps, sleeves, etc..) Correlations are spread 800×600, 500×400 and others for the flat frame, 360×75, 400×350 and other cylindrical frame.
4. number of needles. Equals the number of needles on one head. Is defined by the maximum number of thread colors used within embroidery. The number of needles possible in modern machines is from 1 to 12. The most widespread are the machines with 9 needles. Other important indexes are the noise and vibration, the compatibility of the machine with different standard embroidery programs, the presence of the accessories, the linear measurement error elements.
Embroidery
The accessories can be presented through different additional hinged device for closing stop cord or decorative ribbon, broadened control terminal, laser and video navigation work area, additional laser trimers (device for cutting thread) and other.
The team may occur concurrently through evaporation devices embroidery, multi-media team gallon tape and braid production, special cutting machine fabric in the form of laser cutting machines, that can automatically cut drift or on the inscriptions on the flag, which is widely used in combination with embroidery applique’works production.
For machine embroidery t_1 StitchBank.com